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IPOS CASE STUDIES
Proven Operational Impact
Documented Production Uplift & Risk Mitigation
IPOS has been deployed across active ESP portfolios to deliver measurable operational impact through physics-based diagnostics and real-time surveillance.
Real-Time Diagnosis & Intervention
Q122 Gas Lock Event: ESP Diagnosis & Workover Avoidance
$180k–$360k
Production Preserved
$300k–$500k
CapEx Saved (No Pull)
585 BOPD
Flow Restored
When two unplanned gas-lock shutdowns threatened a costly workover on well Q-122, real-time IPOS diagnostics confirmed reversible gas lock over intake plugging—restoring stable production in hours without an ESP pull.
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Field Emergency Response
Rapid Transformer Power Outage Recovery & Remote Well Restart
10 Wells
Affected Simultaneously
<15 Mins
Full Remote Recovery
8,427 BOPD
Capacity Protected
When a main transformer trip shut down 10 remote wells, IPOS issued real-time alarms and enabled a complete remote restart in under 15 minutes without requiring physical field technician dispatch.
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Production Optimization
Production Optimization – +334 BOPD Safe Uplift
+334 BOPD
Net Production Uplift
52 → 66 Hz
Safe Frequency Increase
~3,130 BOPD
Optimized Production
Using IPOS digital twin analysis, an ESP well's operating frequency was safely increased from 52 Hz to 66 Hz while staying strictly within motor and hydraulic constraints—delivering a net uplift of +334 BOPD through engineering logic rather than trial-and-error adjustments.
Early Anomaly Detection
Early Gas Lock Detection & Performance Stabilization
Early Alert
Gas Lock Potential Flagged
TDH Restored
Total Dynamic Head
Stabilized
Production Lift Efficiency
IPOS identified head system deterioration correlated with rising Turbine Factor and Gas Volume Fraction prior to production loss. By flagging the anomaly early, operations adjusted wellhead pressure to restore Total Dynamic Head and stabilize performance, preventing extended lift inefficiency and production decline.
Downhole Integrity
Pump Deterioration & Wellbore Leak Detection
Early Alert
Head Degradation Flagged
Hidden Leaks
Root Cause Pinpointed
ESP Protected
Prevented Severe Damage
Despite stable surface indicators, IPOS digital twin analytics detected a persistent head deterioration trend and triggered automated alerts. Root-cause analysis revealed previously undetected wellbore leaks invisible to conventional monitoring—enabling timely intervention, mitigating production losses, and preventing prolonged ESP damage.
Model Validation
Discharge Pressure Prediction Validation
6 Wells
Field Validated
High Precision
Minimal Model Variance
Predictive
Optimization Planning
The IPOS model's discharge pressure predictions were validated against real sensor data across six operational wells with minimal variance between calculated and measured values. Demonstrating high model precision, this accurate predictive modeling reduces ESP performance uncertainty and enables confident operational decision-making.
Measurable Impact
Across deployments, IPOS has demonstrated:
- Production increases at individual well level
- Early identification of gas lock conditions
- Detection of pump degradation before failure
- Prevention of avoidable ESP pulls
- Reduced deferred production
This is not theoretical optimization.
It is documented operational performance.
IPOS Mission
From remote desert wells to full-field portfolios, IPOS delivers continuous operational visibility, early anomaly detection, and measurable financial impact.
Problem
Production Loss Happens Quietly. In artificial lift operations, production rarely fails suddenly.
Solution Overview
From Field Data to Production Decisions. IPOS integrates Field Edge Hardware, Secure Communication, Cloud-Based Analytics, and RTOC Engineering Oversight.
Hardware
Field-Deployable Edge & Satellite Communication System. Capture Production Data at the Source.
Software
Real-Time Production Intelligence & Alerting. The IPOS Software Platform transforms raw field data into structured operational decisions.
RTOC
Technology identifies. Engineers decide. The IPOS Real Time Operations Center (RTOC) transforms system alerts and diagnostics into structured operational action.
Ready to Strengthen Production Visibility?
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